Pan Disc Granulator (Direct Gear model)

The Pan Disc Granulator (Direct Gear) manufactured by Shiv Shakti Fabrications is an efficient industrial machine designed for converting powder materials into uniform fertilizer granules. This advanced Pan Disc Granulator model is equipped with a direct gear drive system that allows smooth and stable rotation of the granulating pan, making it suitable for fertilizer plants, mineral processing industries, and granule manufacturing units where consistent granulation performance is required.

Our Pan Disc Granulator works by rotating a large inclined disc where powdered materials gradually roll and bind together to form strong granules. Raw materials such as organic fertilizer mix, NPK compounds, bentonite powder, dolomite powder, and mineral powders move inside the rotating pan and combine layer by layer until uniform granules are formed. This natural rolling motion helps achieve consistent particle size and improves the overall quality of fertilizer granules.

The key feature of the Pan Disc Granulator (Direct Gear) is its direct gear transmission system. In this design, the motor transfers power directly to the granulator disc through a gear mechanism, ensuring efficient torque delivery and stable machine rotation. Because the gear is directly connected to the disc drive, the machine operates with reduced power loss and improved mechanical efficiency compared to traditional belt-driven systems.

Direct gear transmission also improves operational stability during continuous production. The strong gear connection maintains steady rotation even when processing dense fertilizer materials, which helps reduce vibration and ensures consistent granule formation. This design makes the Pan Disc Granulator a dependable choice for fertilizer manufacturers who require reliable machine performance during long production cycles.

The machine structure is fabricated using high-quality steel components designed to withstand demanding industrial conditions. Its adjustable disc angle allows operators to control granule size based on the production requirement, making the Pan Disc Granulator suitable for manufacturing different types of fertilizer granules while maintaining efficient production output.

Granules produced through this Pan Disc Granulator process typically have improved strength, better handling properties, and uniform particle size, which enhances fertilizer storage and application efficiency. Because of these advantages, the machine is widely used in the production of organic fertilizers, NPK fertilizers, bentonite granules, soil conditioners, and various mineral-based fertilizer materials.

At Shiv Shakti Fabrications, we manufacture a complete range of fertilizer production machinery that works together to improve granule manufacturing efficiency. Along with the Pan Disc Granulator (Direct Gear), fertilizer plants often use supporting machines such as the Screw Conveyor Hopper for controlled material feeding and the Pan Mixer Machine for proper mixing of raw materials before the granulation process begins.

These machines together create an efficient fertilizer production system where materials are mixed, transported, and granulated into uniform fertilizer particles ready for further processing. With strong construction, efficient gear-driven performance, and reliable industrial operation, the Pan Disc Granulator (Direct Gear) continues to be a trusted granulation solution for fertilizer manufacturers.